State of EV Infrastructure: 2025 Update
The Pune-Mumbai expressway has transformed from "range anxiety central" in 2020 to one of India's best-covered EV corridors in 2025. Here's the current landscape:
The Good News
- 15+ stations operational along the 130 km route
- 6 expressway locations for easy access
- Fast charging (25-60 kW) widely available
- Multiple networks for redundancy
- App-based booking and payment
- Co-located with food/facilities
Challenges Remain
- Peak hour queues at popular McDonald's locations
- Occasional downtime (5-10% of chargers offline)
- Limited ultra-fast charging (most 25-60 kW)
- App reliability varies by network
- Weekend congestion increasing with EV adoption
Bottom Line
EVs with 200+ km range can easily complete Pune-Mumbai on a single charge. Charging infrastructure is excellent as backup but rarely needed for one-way trips. Round trips or vehicles with lower range should plan for one charging stop.
All EV Charging Stations: Pune to Mumbai
Here's every major charging station along the corridor, ordered by distance from Pune:
1. Talegaon Charging Hub
Km 12 from Pune • Near Talegaon Toll
Network
Tata Power, ChargeZone
Connector Type
CCS2, CHAdeMO
Charging Time
20-80%: 45-60 min
Cost
Rs.18/kWh
Facilities
- • Petrol pump adjacent
- • Basic cafe/dhaba
- • Restrooms available
- • Covered charging bays
Status
✓ Operational 24/7 • 2 ports • Good reliability
2. Lonavala McDonald's
Km 40 • Lonavala Food Zone
Network
Tata Power
Connector Type
CCS2
Charging Time
20-80%: 65-70 min
Cost
Rs.20/kWh
Facilities
- • McDonald's restaurant
- • Excellent restrooms
- • AC seating, WiFi
- • Kids play area
Status
✓ Operational 24/7 • 1 port • High demand (book ahead)
Pro Tip: Perfect for breakfast + charging combo. Book slot via Tata Power app 30 min in advance during weekends.
3. Khopoli McDonald's
Km 55 • Khopoli Exit
Network
Tata Power
Connector Type
CCS2
Charging Time
20-80%: 65-70 min
Cost
Rs.20/kWh
Facilities
- • McDonald's restaurant
- • Clean restrooms
- • McCafe coffee
- • Good parking
Status
✓ Operational 24/7 • 1 port • Moderate demand
4. Khalapur Food Plaza
Km 68 • After Khalapur Toll
Network
Statiq, ChargeZone
Connector Type
CCS2
Charging Time
20-80%: 75 min
Cost
Rs.16/kWh
Facilities
- • 10+ restaurants
- • Fuel station nearby
- • Large parking area
- • ATM available
Status
✓ Operational 6 AM-11 PM • 2 ports • Lower cost
Quick Reference: All Stations
| Location | Km | Power | Network | 20-80% | Cost |
|---|---|---|---|---|---|
| Talegaon | 12 | 60 kW | Tata | 45 min | Rs.18 |
| Lonavala McD | 40 | 30 kW | Tata | 65 min | Rs.20 |
| Khopoli McD | 55 | 30 kW | Tata | 65 min | Rs.20 |
| Khalapur | 68 | 25 kW | Statiq | 75 min | Rs.16 |
| Panvel | 82 | 50 kW | Tata | 50 min | Rs.19 |
| Navi Mumbai | 94 | Various | Multiple | Varies | Rs.15-22 |
Can Your EV Make It? Real-World Analysis
Based on 500+ actual trips with various EVs in different conditions. Highway consumption is typically 15-25% higher than city due to sustained speeds.
| Vehicle | Battery | Highway Range | Pune-Mumbai (130 km) | Recommendation |
|---|---|---|---|---|
| Tata Nexon EV | 30.2 kWh | 180-200 km | ✓ Possible | Start with 90%+, arrive with 30-40%. No charging needed one-way. |
| Tata Nexon EV Max | 40.5 kWh | 280-300 km | ✓ Easy | Comfortable one-way, charging optional. Round trip possible. |
| MG ZS EV | 44.5 kWh | 300-320 km | ✓ Easy | Very comfortable. Round trip possible with careful driving. |
| BYD E-MAX 7 | 71.8 kWh | 400-420 km | ✓ Excellent | Multiple round trips possible. Charging rarely needed. |
| Kia Carens EV | ~65 kWh | 380-400 km | ✓ Excellent | Ideal for airport drops. 2+ round trips on full charge. |
| Tata Tiago EV | 24 kWh | 130-150 km | ⚠ Tight | Possible but tight. Consider charging at Lonavala halfway. |
Key Insights
- • EVs with 30+ kWh batteries can complete one-way trip without charging
- • 40+ kWh batteries provide comfortable buffer for traffic/AC/speed variations
- • 60+ kWh batteries enable round trips without charging
- • Actual range depends on: Speed (80-100 km/h), AC usage, passenger load, weather
Charging Networks & Apps Guide
Tata Power EZ Charge
- • Stations: 8+ on corridor
- • Power: 30-60 kW
- • Cost: Rs.18-22/kWh
- • App: Good, booking available
Most reliable network. Locations at all major stops including both McDonald's.
ChargeZone
- • Stations: 5+ on corridor
- • Power: 25-60 kW
- • Cost: Rs.16-20/kWh
- • App: Decent, real-time status
Good backup option. Often has availability when Tata Power is busy.
Statiq
- • Stations: 3+ on corridor
- • Power: 25-50 kW
- • Cost: Rs.15-19/kWh
- • App: User-friendly
Competitive pricing. Growing network with good app experience.
Pro Tips for App Usage
- Install all 3 apps - redundancy is crucial for backup options
- Add payment method beforehand - don't fumble at charging station
- Check status before leaving - verify your target station is operational
- Book slots on weekends - McDonald's locations get busy 10 AM-6 PM
- Have backup location - if first choice is busy, know next nearest option
Frequently Asked Questions
Can my electric car make it from Pune to Mumbai on one charge?
Yes, most modern EVs can complete the 130 km journey on a single charge. Vehicles with 200+ km range (like Tata Nexon EV, MG ZS EV, BYD E-MAX 7) can easily make the trip starting with 80-90% charge.
How many EV charging stations are there between Pune and Mumbai?
There are 15+ EV charging stations along the Pune-Mumbai corridor, with 6+ major stations directly on the expressway at Talegaon, Lonavala, Khopoli, Khalapur, Panvel, and Navi Mumbai.
How much does it cost to charge an EV on the expressway?
EV charging costs Rs.15-22 per kWh at expressway stations. A full charge for a 40 kWh battery costs Rs.600-880. Most EV cab trips only need partial charging, costing Rs.200-400.
Which charging network is best for Pune-Mumbai travel?
Tata Power EZ Charge has the best coverage with stations at all major stops. ChargeZone and Statiq also have good presence. Install multiple apps for backup options.
How long does it take to charge an EV on the expressway?
Fast charging (25-60 kW) takes 45-75 minutes for 20-80% charge. Perfect timing for a meal break. Full 0-100% charging takes 2.5-3.5 hours, rarely needed for single trips.
What if charging station is occupied or broken?
With 6+ stations on the expressway, alternative options are 10-15 km apart. Always check app status before stopping. Most popular locations (McDonald's Lonavala) have booking systems to avoid queues.
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